Choosing the Right Plastic Material:A Comprehensive Guide
Introduction:
In the vast world of materials science,plastic materials stand out for their versatility and wide range of applications.Whether you're designing a consumer product,engineering a component,or specifying materials for construction,the choice of plastic can significantly impact the performance,cost,and sustainability of your project.This comprehensive guide will walk you through the critical factors to consider when selecting the right plastic material for your specific needs.
Choosing the Right Plastic Material:A Comprehensive Guide | ||||
Material | Chemical Properties | Physical Properties | Typical Applications | Processing Notes |
POM | - Resistance to chemicals: Good resistance to oils, fats, and solvents - Water resistance: Fair |
- Mechanical properties: High rigidity, high strength, wear resistance - Thermal resistance: Continuous use temperature -40°C to 100°C, Heat Deflection Temperature 136°C (homopolymer) / 110°C (copolymer) - Electrical properties: Excellent electrical insulation and arc resistance |
Gears, bearings, high-load components | - Injection molding temperature: 190°C to 240°C - Drying: Not usually required, but recommended to prevent hydrolysis |
PC | - Chemical resistance: Resistant to water, inorganic salts, bases, and acids - Flame retardancy: UL94 V-2 rating |
- Mechanical properties: Combination of rigidity and toughness - Thermal stability: Melting temperature 220°C to 230°C, decomposition temperature above 300°C - Dimensional stability: Excellent creep resistance - Optical properties: Good transparency |
Electrical and commercial equipment, appliances, transportation industry | - Poor flow, difficult injection molding - Drying: Recommended at 80-90°C |
ABS | - Chemical resistance: Resistant to water, inorganic salts, bases, and acids - Flame retardancy: Combustible, poor heat resistance |
- Comprehensive physical and mechanical properties: High impact strength, good low-temperature impact resistance - Dimensional stability: Good - Electrical properties: Good |
Automotive, refrigerators, high-strength tools, telephone housings, etc. | - Low water absorption, but drying is necessary to prevent moisture effects - Melting temperature 217~237°C, decomposition temperature >250°C |
PVC | - Chemical resistance: Strong resistance to oxidizing agents, reducing agents, and strong acids - Flame retardancy: Not easily combustible |
- Physical properties: High strength, climate resistance - Thermal resistance: Important melting temperature during processing |
Water supply pipes, household pipes, wall panels, etc. | - Poor flow characteristics, narrow processing range - Low shrinkage rate, generally 0.2~0.6% |
PA6 | - Chemical resistance: Resistant to greases, petroleum products, and many solvents - Flame retardancy: UL94 V-2 rating |
- Mechanical properties: High tensile strength, high flexural strength - Thermal properties: Continuous use temperature 80°C to 120°C - Water absorption: About 2.8% |
Engineering plastics, automotive, machinery, electronics, etc. | - Drying treatment: 100-110°C for 12 hours - Melting point: 215°C to 225°C |
PA | - Chemical resistance: Resistant to greases, petroleum products, and many solvents - Flame retardancy: UL94 V-2 rating |
- Mechanical properties: High mechanical strength, wear resistance - Thermal properties: High softening point, heat resistant - Water absorption: High water absorption, affecting dimensional stability |
Gears, pulleys, bearings, impellers, etc. | - Hygroscopic, must be dried before molding |
PMMA | - Chemical resistance: Good weather resistance, optical properties | - Optical properties: Colorless and transparent - Mechanical properties: High strength - Thermal resistance: Average |
Signs, safety glass, lighting fixtures, etc. | - Drying: Not usually required |
PE | - Chemical resistance: Good resistance to drugs | - Physical properties: Lightweight and flexible - Thermal resistance: Low-density polyethylene has a low heat deflection temperature |
Films, bottles, electrical insulating materials, etc. | - Melt flow index affects melt fluidity |
PP | - Chemical resistance: Good resistance to drugs | - Physical properties: Lightweight and flexible - Thermal resistance: Higher softening point - Chemical resistance: Resistant to acids, bases, and salts |
Films, plastic ropes, tableware, etc. | - Drying: Not usually required |
PPS | - Chemical resistance: Good resistance to most chemicals | - Thermal resistance: Continuous use temperature 200-240°C - Mechanical properties: High strength and rigidity - Flame retardancy: Self-extinguishing material |
Electrical connectors, electrical components | - Drying: 120-140°C for 3-4 hours - Processing temperature: 290-330°C |
PET | - Chemical resistance: Good heat and drug resistance | - Mechanical properties: Good electrical insulation - Thermal resistance: Suitable for various high-temperature environments |
Packaging materials | - Drying: Recommended |
PBT | - Chemical resistance: Resistant to a variety of chemicals | - Thermal properties: Continuous use temperature up to 80°C to 120°C - Water absorption: Low water absorption rate |
Automotive, electronics, electrical appliances, etc. | - Drying: Recommended |